Thermal Products was approached by a regional Paper Mill to design a Semi Instantaneous Process Water Heater utilizing excess steam to trim heat process water for a new product line which required a slightly higher water temperature than what existed already.
Thermal Products designed a skid package that included the following equipment:
Skid package was then painted to custoemr specifications with a 2 part epoxy
Thermal Products can also offer the following equipment for a skid package to fit your specific application.
The use of a low finned tube within a shell and tube exchanger is an excellent solution for increasing efficiencies in the cooling or heating of gases and liquids. When space on your lube oil console or fuel conditioning skid is at a premium, see how Thermal Products can offer a smaller shell and tube exchanger design, using low finned tubes reducing the heat exchanger overall footprint and offering considerable potential to save in terms of materials and heat exchanger fill volumes.
The wide range of dimensions offered by Thermal Products Inc makes these products perfect for a broad scope of applications for oil/gas coolers in consoles, machinery and plant processes.
Low finned tubes increase that outside surface area. By having a finned tube in place, it increases the overall heat transfer rate. This then decreases the total number of tubes required for a given application which then also reduces overall equipment size and can in the long-run decrease the cost of the project.
Applications Thermal Products has designed low finned tubes within our shell and tube exchangers.
Benefits of Low Finned Tubes:
Contact our team today to discuss your application!
Thermal Products appreciates a challenge and was asked to heat and maintain temperature in a caustic acid process tank. Thermal Products designed dimpled surface heat transfer plates in 316 stainless steel for a regional chemical plant.
Most chemical processing plants have several tanks containing caustic acids for various processes within the process plant. Most of these tanks are glass lined, requiring indirect heating or cooling of the contents. This makes Thermal Products dimpled surface heat transfer plates an ideal solution for these processes.
The original heat transfer plates installed many years ago had developed leaks with little design information to refer to for a redesign. This required Thermal Products to custom design our heat transfer plates to fit existing tank and connection penetrations. Installing Heat Transfer paste between the outer tank wall and inner wall of the heat transfer plate is critical for not only a affixing the plate to the tank, but to increase the heat transfer coefficient between heat transfer plate media and contents of the process tank.
With thermal design points from the customer, site visits and photos, Thermal Products designed and created engineered installation drawings for our customer to review.
From the time of our customer's approval of manufacturing drawings, Thermal Products shipped the heat transfer plates to the customer within 3 weeks, fitting another customer requirement.
Clamp on Heat Transfer Plates are effective and efficient. Thermal Products also can offer our dimpled surface heat transfer plate in the applications below
Contact Thermal Prodcuts to discuss your applciation today!
Thermal Products was asked to replace “In Kind” an older all 316L stainless steel Type BEM with vertical installation at a local food additives company. The existing unit was an 26” x 120” BEMV 316L/304L with 16 passes on the tube side.
Thermal Products was asked to provide an updated performance data sheet, ASME Code Calculations and engineering drawing. When the ASME Code Calculations were completed it was realized that the ASME Code requirements now required an expansion joint to be employed on the shell side. Because this was a “Drop in Replacement” project, meaning all pertinent dimensions needed to be held from the existing to the new installation, the addition of an expansion joint created a small challenge for us to maintain the critical dimensions. The Thermal Products team was not only able to incorporate the expansion joint while meeting ASME code requirements but also our customer need to maintain thermal performance and dimensional requirements.
The construction of the sanitary heat exchanger was as follows:
• 316L stainless steel tubes, tube sheets and heads
• 304L stainless steel balance
• Product surfaces were polished to 32u-inch Ra finish
• Exterior was polished to 40 Ra finish
• Tri-clamp product connection
• Hinged head cover for easy access to tube side for cleaning
• Garlock Gylon 3522 gaskets for food use
• Support legs for vertical installation
• Insulation jacket for outer shell
• Designed to TEMA C guidelines
• ASME Code Stamped
Thermal Products was also asked to provide the equipment dossier that included the following documents:
• Final Arrangement Drawing
• Design specification sheet
• ASME Code data report
• Weld Procedures (WPS, PQR, and WPQ)
• Weld log
• Welder qualification records
• Q350 R4 Visual Weld inspection
• Passivation certification
• Surface finish certification
• ElectroPolish certification
• Material Test Reports (MTR’s)
• Gasket certificate
• Insulation safety data sheet
• Hydro Test Certification
• ASME Code Calculations
• Unit ID plate
Whether your application is new or replacement, the Thermal Products team stands ready to assist you with your heat exchanger design from start to finish.
Click to the links below for more information on our products.
Please contact us today to discuss your project!